Ref.: eto-02.html - # 43 - June, 1998 - Amended: May 2000/2013

Italian Text - Testo in Italiano Specifiche tecniche e prezzi

Hypobaric Combustion Process

An Innovative patented technology works in Italy.

main page:aquarius inc.


Gasification Plant Specification.


Ideal to transform :
Biomasses - Domestic Garbage - Solid Urban Waste - Toxic Waste - Noxious Waste - Hospital Waste - Sludge of water purification process and Industrial Sludge - Polluted Ground - Hydrocarbons - Infected Waste -

to

Vitrified 100% inert small size stone

and production of: saturated steam ( from 20 to 40 bar ) ideal for electricity production, industrial use, heating, etc.


No bad smell emission - no toxic refuse

Vitrified inert produced quantity: 10% - 15 % approx. of the treated domestic garbage.

Italian Patent No. 1283327 Registered in Italy the 16th of April 1998.


Special application: steel powder treatment - click on:
- Steel powder vitrification.

Plant available installed on a Ro-Ro vessel for a port-to-port activity managed by:
- Acquarius Inc. - The "Aquarius" shipping Company home page.

Specification.


Plant type "A" - Treatment capacity: 1 Ton./h


Without steam production - No electricity production available

A - Technical specification.

Thermal capacity: 2,200,000. Kcal/Ton./h
Total thermal Capacity: 2,200,000 Kcal/h.
Reactor Temperature: 1,000 - 1,200 °C - 1,830 - 2,220 °F
Max. Temperature: 1,200 - 1,300 °C
Production of Vitrified inert material: 130 Kg from 1,000 Kg of treated waste.
Consumption : Bicarbonate of Soda: 15 Kg on 1,000 Kg of treated waste.
Remainig Solid material from smoke treatment : 6 Kg on 1,000 Kg of treated waste.
Single Max. waste charge to be treated into the reactor: 40 Kg - 50 Kg.
Waste Charge Loading speed : 10 - 25 cm./ min. - 4" - 10 " / min.
Aver. Waste temp. : 800 °C - 1,504 °F
Cleaned smoke output: Q/ty : 3 N cu.mt / for each treated Kg. of waste.
Cleaned smoke output: temperature: 200 °C


All values could be more or less the 15% approx. in relation to waste humidity and heating power.

B - Recommended Installation area.

- Treatment plant: mt. 40 x 30
- Entrance dep. mt. 30 x 20
- Vitrified mat. dep. mt. 10 x 10
- Height Max.chimney mt. 22 - Diam 0,6 mt
- Height cooling tower mt 11
- Height rolling belt mt 10
- Average Plant height mt 9.

C - Consumption.

Natural Gas or GPL - at starting: 170 Kg/h x 4 hours = 670 / 700 Kg. Tot.
During treatment time: 15 / 20 Kg/h Max.
Electric Power: 120 Kw
Water: 200 lt/min.

D - Operating life time.

- Treatment time: min. 6,000 h. per year - 250 working days.
- Maintenance : approx. 115 day / year.
- Standard Maintenance time: 5 - 7 day / month.
- Fettling maintenance time: 30 day per year.
- Smoke Filter maintenance: plant stop not necessary.

E - Workforce - Each shift

n. 1 Team manager
n. 2 Unskilled workers

F - Maintenance team - Part time workers

n.1 Mechanics - Skilled fitter.
n.1 Electrician - Expert.

G - Steam production

There is no Steam production: smoke are cooled in the cooling tower.

H - Plant Cost:

Plant available installed on a Ro-Ro vessel for a port-to-port activity managed by:
- Acquarius Inc. - The "Aquarius" shipping Company home page.


Plant type "B" - Treatment capacity: 3 Ton./h


Plant without electric power generation turbine.

A - Technical specification.

Thermal capacity: 2,200,000. Kcal/Ton./h
Total thermal Capacity: 6,600,000 Kcal/h.
Reactor Temperature: 1,000 - 1,200 °C - 1,830 - 2,220 °F
Max. Temperature: 1,200 - 1,300 °C
Production of Vitrified inert material: 390 Kg from 3,000 Kg of treated waste.
Consumption : Bicarbonate of Soda: 45 Kg on 3,000 Kg of treated waste.
Remainig Solid material from smoke treatment : 18 Kg on 3,000 Kg of treated waste.
Single Max. waste charge to be treated into the reactor: 80 Kg - 100 Kg.
Aver. Waste temp. : 800 °C - 1,504 °F
Cleaned smoke output: Q/ty : 10,000 N cumt/h
Cleaned smoke output: temperature: 200 °C


All values could be more or less the 15% approx. in relation to waste humidity and heating power.

B - Recommended Installation area.

- Treatment plant: mt. 50 x 60
- Entrance dep. mt. 40 x 40
- Vitrified mat. dep. mt. 20 x 20
- Height Max.chimney mt. 35 - Diam 1,3 mt
- Height cooling tower mt 11
- Height rolling belt mt 10
- Average Plant height mt 11

C - Consumption.

Natural Gas or GPL - at starting: 510 Kg/h x 4 hours = 2,040 Kg. Tot.
During treatment time: 45 / 60 Kg/h Max.
Electric Power: 250 Kw installed.
Electric power consumption : 180 Kw/h Water: 600 lt/min.

D - Operating life time.

- Treatment time: min. 6,000 h. per year - 250 working days.
- Maintenance : approx. 115 day / year.
- Standard Maintenance time: 5 - 7 day / month.
- Fettling maintenance time: 30 day per year.
- Smoke Filter maintenance: plant stop not necessary.

E - Workforce - Each shift

n. 1 Team manager
n. 2 Unskilled workers

F - Maintenance team - Part time workers

n.1 Mechanics - Skilled fitter.
n.1 Electrician - Expert.

G - Steam production

There is no Steam production: smoke are cooled in the cooling tower.

H - Plant Cost:

Plant available installed on a Ro-Ro vessel for a port-to-port activity managed by:
- Acquarius Inc. - The "Aquarius" shipping Company home page.


Plant type "C" - Treatment capacity: 3 Ton./h


Plant with electric power generation turbine.

A - Technical specification.

Thermal capacity: 2,200,000. Kcal/Ton./h
Total thermal Capacity: 6,600,000 Kcal/h.
Reactor Temperature: 1,000 - 1,200 °C - 1,830 - 2,220 °F
Max. Temperature: 1,200 - 1,300 °C
Production of Vitrified inert material: 390 Kg from 3,000 Kg of treated waste.
Consumption : Bicarbonate of Soda: 45 Kg on 3,000 Kg of treated waste.
Remainig Solid material from smoke treatment : 18 Kg on 3,000 Kg of treated waste.
Single Max. waste charge to be treated into the reactor: 80 Kg - 100 Kg.
Aver. Waste temp. : 800 °C - 1,504 °F
Cleaned smoke output: Q/ty : 10,000 N cumt/h
Cleaned smoke output: temperature: 200 °C


All values could be more or less the 15% approx. in relation to waste humidity and heating power.

B - Recommended Installation area.

- Treatment plant: mt. 50 x 60
- Turbine area: mt. 20 x 20
- Entrance dep. mt. 40 x 40
- Vitrified mat. dep. mt. 20 x 20
- Height Max.chimney mt. 35 - Diam 1,3 mt
- Height cooling tower mt 11
- Height rolling belt mt 10
- Average Plant height mt 11

C - Consumption.

Natural Gas or GPL - at starting: 510 Kg/h x 4 hours = 2,040 Kg. Tot.
During treatment time: 45 / 60 Kg/h Max.
Electric Power: 250 Kw installed.
Electric power consumption : 180 Kw/h Water: 600 lt/min.

D - Operating life time.

- Treatment time: min. 6,000 h. per year - 250 working days.
- Maintenance : approx. 115 day / year.
- Standard Maintenance time: 5 - 7 day / month.
- Fettling maintenance time: 30 day per year.
- Smoke Filter maintenance: plant stop not necessary.

E - Workforce - Each shift

n. 1 Team manager
n. 2 Unskilled workers

F - Maintenance team - Part time workers

n.1 Mechanics - Skilled fitter.
n.1 Electrician - Expert.

G - Steam production

Saturated steam: 15 / 16 bar - 200°C
Quantity: 2,200 Kg/h approx.

H - Plant Cost:

Plant available installed on a Ro-Ro vessel for a port-to-port activity managed by:
- Acquarius Inc. - The "Aquarius" shipping Company home page.


Electric power generator unit.


A - Plant Specification

Water tratment plant - demineralization unit -
Karling Turbine: Max power 1,500 Kw/h.
Produced Power: 1,200 Kw/h. ( Average value )
Steam condenser
Electric Control unit

B -Installation area.

Min. surface: mt 15 x 15
Height: mt 8 approx.

C - Workforce - Each shift

n. 1 Team manager

D - Maintenance

Maintenance operation time: included - during treatment plant maintenance operations.

E - Consumption.

Sea origin salt: 5 Kg/day.
Turbine lubricant.
Turbine gasket.

F - Cost.

Electric turbine unit US $ 2,500,000
F.O.B. Miami Harbour,
Costs for Transport from Miami, On - Site Installation, Foundation works, Operators' Training, are not included.


Publications:
1 - Luciano Angelin - Paolo Canu - Valentino Grinzato-
"Termodistruzione di rifiuti e derivati mediante gassificazione o pirolisi.
- La Termotenica - November 1997

Important notice: All informations are preliminary and could be modified without previous notice.
Technical data, prices, etc. are not Company' commitment.

- MOBILE WASTE TREATMENT PLANTS

- WASTE TREATMENT MOBILE PLANTS - The project
- IMPIANTI MOBILI di TRATTAMENTO RIFIUTI - Il Progetto -

- Plant picture - - Front side view -
- Process flowsheet - - Hypobaric thermolysis -
- Process flowsheet - - SUW gasification plant -


Back to main page:- Welcome page -

Pyrolysis Plant Specification.

Ideal to transform used tires to fuel oil and charcoal.

INTERNET LINK to :

Juniper publication : 'The Market for Pyrolysis & Gasification of Waste in Europe: a Technology & Business Review'.

Click:
Juniper publication


- Acquarius Inc. - Aquarius shipping company home page.